Increase ROM Utilization

 

Through numerous upgrades the CHPP processing rate was increased from 350TPH to a target of 1200TPH with an average of 1150TPH. To achieve this, a consistently higher ROM throughput is needed with the ROM feed bin (RFB) being recognized as a bottleneck requiring millions of dollars to upgrade. A team was formed to follow the DMAIC process in order to identify the root causes and deliver solutions with little to none of capital funding. 

Throughout the process of increasing the throughput it was identified that automating the RFB feeder and directional gate would negate a number of manual functions necessary to maintain a higher more consistent throughput. This was supported by operator skill upgrading. 

Following the automation the bin availability was increased on average by 9% with a subsequent increase in utilization. This had a financial gain of under $2m annually in increased production.

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